ARCO INDONESIA OFFSHORE NORTH WEST JAVA AUTOMATION AND CONTROL SYSTEM
ARCO Indonesia, a production sharing contractor
to Indonesia’s state oil company Pertamina, has awarded Praxis Houston a $3.8Million
EPC contract to provide an integrated Gas Automation Control (GAC) System for key
production platforms in the Offshore North West Java (ONWJ) Production area. The
GAC System gathers gas delivery data from these platforms through a redundant SCADA
System with Industrial SQL servers and RAID arrays. As part of the contract, Praxis
will provide duplicated Control Centers, both Onshore and Offshore. Under normal
operating conditions, the entire GAC System is operated from the new Onshore Control
Center in ARCO Indonesia’s Jakarta office. If communications between Jakarta and
the Offshore facilities are severed, the Offshore Control Center assumes automatic
control of the GAC.
The system provides seamless integration of Decision Assistance to the operator
through the use of Predictive Control Technology from LIC Energy. Through the use
of Real Time Dynamic Process and Pipeline Modeling, Survival Times are calculated
when abnormal events trigger the Decision Assistance Tree (DAT). Eight hour look
ahead scenarios allow the operator to take early corrective action and thus ensuring
uninterrupted gas supply to the National Electricity Company, PLN, who supplies
electricity to Jakarta. On-line gas chromatographs provide an essential tool to
the operators to keep the gas BTU value and CO2 concentration between contractual
limits by utilizing the new SCADA system as a back bone to implement remote compressor
control at the central off-shore compression platform to achieve optimum gas blending
capabilities.
The GAC System runs on Wonderware’s release 7.0 of Factory Suite under the Microsoft
NT 4.0 operating system. Four servers, incorporating dual 200 MHz CPU’s and RAID
arrays form a powerful computing environment, and ensure that the 24 operator nodes
provide instant response to operator requests. The Advanced Control System from
LIC Energy runs on two DEC ALPHA workstations and interfaces to the SCADA system
through a high-speed TCP/IP link. Under the terms of the contract, Praxis assumed
“turnkey” responsibility for the design, installation and commissioning of the system
within a 46 weeks time frame.
The need to optimize gas production quality and delivery is an overall goal for
ARCO Indonesia. The present market conditions are pushing operators to develop marginal
fields, which are in effect a subject of ever-increasing interest to the Oil and
Gas Industry. One of ARCO Indonesia’s business strategies is to further develop
marginal fields through the use of not normally manned facilities in order to reduce
investment and operating costs. “Praxis was awarded this contract on the basis of
their ability to supply us with this technically complex and sophisticated system”,
said Mr. Budi S.L., Planning Engineer for ARCO Indonesia. “We will be one of the
first companies in the Pacific Basin, to utilize Predictive Control as a tool to
improve and optimize gas production”, he said.